Product Description
Automatic Carbonated Beverage Filling Machine / Complete Bottling Production Line
Professional solution provider for complete water treatment, beverage processing, washing-filling-capping, labeling, and packaging systems.
| Technical Parameter: Carbonated Beverage Filling Machine |
| Model |
DCGF14-12-5 |
DCGF18-18-6 |
DCGF24-24-8 |
DCGF32-32-10 |
DCGF40-40-12 |
| Capacity (500ml) |
2000-2500 |
4000-5000 |
6000-7000 |
8000-10000 |
12000-15000 |
| Bottle Shape |
PET circular or square (φ40-φ120mm) |
| Filling Method |
Isobaric filling (<0.4Mpa) |
| Power |
4.5KW |
5.5KW |
6.2KW |
7.5KW |
8.2KW |
| Weight |
3200KG |
4300KG |
5500KG |
6800KG |
8500KG |
Machine Details & Process Flow
Water Treatment System Process
Raw water input → Raw water pump → Silica sand filter → Active carbon filter → Sodium ion exchanger → Precision filter → Reverse osmosis (RO) → UV sterilizer → Pure water output.
Carbonated Beverage Mixing System
Features high mixing precision and sufficient CO2 carbonation. Ideal for various carbonated beverages, paste beverages, and fermented drinks with twice cooling and twice carbonation advantages.
Main Features of Filling Machine
- ⚙️Direct connection technology between wind conveyor and wheels for easy bottle shape change.
- ⚙️Bottle neck clamping technology; no need to adjust machine level for different bottles.
- ⚙️High-speed large gravity flow valves for accurate filling without liquid loss.
- ⚙️Advanced PLC automatic control with high-end electrical components.
- ⚙️Special stainless steel washer clamps to avoid secondary contamination.
Downstream Packaging Solutions
Labeling & Packing
Specialized labeling (Sleeve, Sticker, Hot Glue) and diverse packing options (PE film shrink wrapping, carton packaging).
PET Bottle Blowing & Injection Molding
Full-servo electric bottle blowing and high-precision injection molding for preforms and caps.
Frequently Asked Questions (FAQ)
Q1: What is the production capacity range of your carbonated beverage filling machines?
A: Our machines offer a wide capacity range, from 2,000 bottles per hour (BPH) up to 24,000 BPH, catering to both small and large-scale production lines.
Q2: Which bottle types and sizes are compatible with the DCGF series?
A: The series supports both PET and glass bottles in circular or square shapes, with volumes ranging from 200ml to 2 liters and heights between 150-350mm.
Q3: What filling method is used for gas-based drinks?
A: We use the Isobaric Filling (pressure filling) method, which is specifically designed for carbonated beverages to maintain CO2 stability during the process.
Q4: Is the machine constructed from food-grade materials?
A: Yes, all components in contact with the liquid are made from high-quality stainless steel (SUS304 or SUS316L) to ensure hygiene and durability.
Q5: How is the machine controlled and monitored?
A: The entire system is managed via an advanced PLC (Programmable Logic Controller) automatic control system, utilizing components from world-renowned brands like Mitsubishi and Omron.
Q6: Do you provide a complete turnkey solution?
A: Absolutely. We provide A to Z turnkey projects including water treatment, beverage mixing, bottle blowing, filling, capping, labeling, and final packaging systems.