High Quality Turbo Mix System with Vacuum

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High Quality Turbo Mix System with Vacuum

Customization:	Available
After-sales Service:	Yes
Warranty:	One Year After Commissioning

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Product Description

Basic Information

Model NO.

STB-Mixer

Process

Thermal Processing

Power Source

Electric

Certification

CE, ISO9001

Automatic Grade

Automatic

Application

Milk, Yogurt, Milk Powder, Cheese

Capacity

5000L/H-400000L/H

Name

Vacuum Mixer/Blender

Function

High Shear/ Mixing

Power

7.5kw-45kw

Material

AISI 316 / 304

HS Code

8438200000

Product Description

The Turbo Mixer is an innovative solution that overturns conventional principles, leading technology into a new era for mixers. Liquid/liquid, liquid/powder, or liquid/solid can be mixed effectively in a few minutes or even seconds. Within this processing system, the product can undergo mixing, dispersion, emulsification, and homogenization in a single unit.

Unlike conventional mixers, powder is conveyed through the bottom part of the mixer under vacuum, and the product can be de-aerated in a fully automated process. This design significantly reduces foaming, allowing for the discharge of de-aerated products. Raw material loading time is as short as 2 to 3 seconds, and the agitating time is reduced to just 2 to 3 minutes. Furthermore, it effectively mixes even very high solid content (up to 80%) in both small and large batches.

Raw material	Liquid / Solid / powder / additive
Capacity	5000L/H -- 40000L/H
Applications	Chemicals / Polymer: PVA, dyestuff, detergent, ceramics, Ferrite Foods: Cheese products, ice cream, liquid foods, baby foods, dressings, seasonings Pharmaceutics: Chinese medicines, digestive medicine, inhalation, Filler and coating for tablets Cosmetics: Beauty creams, facial cleansing creams
Configuration	Cooling / heating dimple jacket; Direct steam injection; Various stator designs; Knife / propeller; Agitator with scraper; PLC control system; Explosion-proof design.

Key Advantages

No dusting: Powder materials are fed below liquid level under vacuum, eliminating dust during charging.
No foaming: Vacuum conditions prevent foaming, producing a superior de-aerated product.
Reduced mixing time: Efficient contact between materials results in significantly faster processing.
All-in-one process: Dissolve, disperse, homogenize, and control temperature in one unit.
High Viscosity Handling: Capable of processing materials with up to 80% solid content.
Sanitary execution: Made of AISI 316 (contact surfaces Ra ≤0.8 μm) and AISI 304.

Frequently Asked Questions

What materials are used in the construction of the Turbo Mixer?

The unit is primarily constructed from AISI 316 for all surfaces in contact with the product (with a surface roughness of Ra ≤0.8 μm) and AISI 304 for other components.

How does vacuum feeding benefit the mixing process?

Vacuum feeding allows powder materials to be introduced below the liquid level, which prevents dusting and eliminates foaming, resulting in a de-aerated final product.

What is the typical mixing and loading time?

Raw material loading is extremely efficient, taking only 2 to 3 seconds, while the total agitating and mixing time is typically between 2 to 3 minutes.

Can this mixer handle high-viscosity products?

Yes, the Turbo Mixer is specifically designed to handle high viscous products and materials with a solid content of up to 80%.

What industries is this equipment suitable for?

It is highly versatile and widely used in the food (dairy, dressings), chemical (polymers, ceramics), pharmaceutical (medicines, tablet coatings), and cosmetic industries.

Is the system compatible with automated cleaning?

Yes, the unit can be equipped with a scraper system and a full CIP (Clean-In-Place) system for sanitary maintenance.