Advanced Pasteurized Egg Processing System with Customized Capacity Options

Customization: Available
After-sales Service: Provide Equipment Inspection Certificate and Manua
Warranty: 1 Year

Product Description

📋 Basic Information
Model NO.
ts3000
Usage
Egg Liquid Processing
Power Source
Electric
Type
Egg Liquid Separating Device
Voltage
Customized
Capacity
1000lph - 4000lph (Customized)
Certification
ISO9001
Application
Milk, Yogurt, Cheese, Ice Cream
Installation
Overseas Installation Available
Package
Wood Carton
HS Code
8424899990
Production
120g/Day
⚙️ Production Process of Egg Liquid

1. Selection and Inspection

  • Control of Egg Sources: Sourced from healthy chicken flocks with strict hygiene standards to prevent diseases like Salmonella.
  • Quality Inspection: Visual inspection for shell integrity and internal candling to detect blood spots or foreign substances.

2. Cleaning and Disinfection

  • Cleaning: Special egg washing equipment using warm flowing water and detergents to remove dirt and microorganisms.
  • Disinfection: Soaking in disinfectant solutions (e.g., sodium hypochlorite) to ensure microbiological safety before liquid extraction.

3. Egg Breaking & Separation

  • Mechanical Breaking: High-efficiency automated equipment for large-scale production.
  • Separation: Centrifugal devices or specific screens utilize density differences to separate egg whites from yolks.

4. Filtration and Homogenization

  • Filtration: Fine filters (micrometer scale) remove broken shells and chalazae.
  • Homogenization: High-pressure processing to ensure uniform fat distribution in whole egg liquid, improving stability and taste.

5. Sterilization Treatment

  • Pasteurization: Controlled heating (60-70°C) to kill pathogenic bacteria while retaining nutritional properties.
  • Rapid Cooling: Immediate cooling to 4-10°C post-sterilization to prepare for packaging.

6. Packaging and Storage

  • Aseptic Packaging: Using food-safe plastic or cartons with technology to prevent external contamination.
  • Cold Storage: Maintained at 0-4°C to extend shelf life and ensure product safety.
📊 Technical Specifications
  • Rated Voltage: 380v/50hz
  • Rated Power: 7kw
  • Output Capacity: 12,000 - 15,000 pieces/h
  • Assembly Line: Egg loading conveyor, cleaning frame, rollers, brushes, air drying, optical inspection, and separator.
Model 100L 150L 200L 300L 500L 1000L
Tank Inner Dia 630mm 630mm 630mm 850mm 900mm 1200mm
Tank Outer Dia. 740mm 740mm 740mm 950mm 1000mm 1300mm
Capacity 100L/Batch 150L/Batch 200L/Batch 300L/Batch 500L/Batch 1000L/Batch
Sterile Temp. 45-90 degree (adjustable)
Power (380V) 9KW 9KW 9KW 12KW 24KW 48KW
Weight 100kg 150kg 180kg 220kg 270kg 400kg
🖼️ Equipment Gallery
Frequently Asked Questions
Q1: What is the main application of the TS3000 system?
A: The TS3000 is primarily used for industrial egg liquid processing, including cleaning, breaking, separating, and pasteurizing egg products for food industry use.
Q2: Can the machine separate egg yolks from whites automatically?
A: Yes, the system features a mechanical separation unit that uses density differences and centrifugal force to efficiently separate egg yolks and whites.
Q3: What type of sterilization does the equipment use?
A: It uses Pasteurization, typically operating between 60-70°C, which kills harmful bacteria like Salmonella while preserving the nutritional value of the egg liquid.
Q4: Is the processing capacity customizable?
A: Yes, we offer various models ranging from 100L batches up to 1000L batches, with hourly outputs reaching 12,000 to 15,000 pieces per hour.
Q5: What are the storage requirements for the finished egg liquid?
A: Post-sterilization, the egg liquid should be stored in a cold environment (0-4°C) using aseptic packaging to maintain safety and quality.
Q6: Do you provide support for overseas installation?
A: Yes, overseas installation services are available to ensure the processing line is set up correctly and efficiently at your facility.

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